POLICAP®
General Information
POLICAP® abrasive caps and cones have a
Recommendations for use
seamless shape. The entire tool surface can be
■■Abrasive caps and cones can be mounted
used during grinding. The abrasive caps and
and removed by turning them slightly to the
cones sit securely on the holders during use,
right and pulling at the same time.
due to their high fitting accuracy.
■■Abrasive caps and cones are easier to
replace with the holder mounted on the
PFERD provides POLICAP® tools in different
tool drive.
shapes, dimensions and grit sizes.
■■Abrasive caps perform best at a recom-
mended cutting speed of 10-20 m/s.
Advantages
■■By using the appropriate grinding oil for
■■The PFERD range comprises an extensive
the different materials, the tool life and
selection of abrasive caps and cones.
the abrasive performance of the POLICAP®
■■Cap and cone holders are fully reusable.
abrasive caps and cones can be substantially
■■Slots in the holder facilitate its expansion,
increased. For detailed information and
locking the tool firmly in place.
order data regarding grinding oils, please
■■The special manufacturing process guar-
refer to page 110.
antees good shapeholding and excellent
■■The shanks on POLICAP® abrasive cone
fine-grinding properties.
holders can be lengthened using spindle
■■Easy tool replacement!
extensions in order to work on hard-to-
reach places e.g. in pipes and ducts. The
Application examples
extension is clamped into the machine
chuck (air power / electric) or clamped into
■■Fine grinding in tool and mould construc-
the flexible shaft handpiece. This provides a
tion.
cost-effective replacement for grinding tools
■■For work on hard-to-reach places and bores.
with extended shafts.
Caution! When using spindle exten-
sions, please observe the correct safety
and accident prevention regulations.
Safety recommendations
Please refer to catalogue 209 for order data
regarding spindle extensions.
= Wear eye protection!
= Wear gloves!
Safety notes
■■The maximum approved peripheral speed is
= Read the instructions!
= Wear hearing protection!
25 m/s.
■■For safety reasons, it is imperative to remain
within the stated RPM limit at all times.
Cutting speed
100.000
90.000
POLICAP® tools
80.000
In this diagram, the cutting speeds are repre-
70.000
sented using blue diagonal lines. The vertical
60.000
line representing the tool dia. meets the given
50.000
cutting speed (diagonals). From its point of
45.000
intersection proceed horizontally to the left
40.000
margin where you will find the corresponding
35.000
rotational speed [RPM] of the POLICAP® tools
30.000
and machine.
25.000
Example:
PC 10 A A 150
20.000
Cutting speed: 10-20 m/s
Speed range: 19.000-38.000 RPM
15.000
10.000
9.000
8.000
7.000
6.000
5.000
5
7
10
11
16
21
29
36
Tool diameter D [mm]
52
I
204
POLICAP®
POLICAP® Abrasive Caps PC, Abrasive Cap Holder PCT, Shape A
Abrasive: Aluminium oxide A
How to order:
Abrasive caps, shape A
PC
= POLICAP® abrasive caps
Grit size colour code:
05
= Dia. D [mm]
Brown
= Grit size 60 and 80
A
= Shape cylindrical
Black
= Grit size 150
A
= Aluminium oxide A
Red-brown
= Grit size 280
80
= Grit size
D
Please state required grit size.
Ordering example:
EAN 4007220150788
PC 05 A A 80
Order No.
Grit size
Recom.
speed
60
80
150
280
[RPM]
EAN 4007220
PC 05 A A
-
150788
150795
150801
40.000
50
20
PC 07 A A
150818
-
150825
150832
30.000
50
29
PC 10 A A
150849
-
150856
150863
20.000
50
65
PC 13 A A
150870
-
150887
150894
16.000
50
70
PC 16 A A
150900
-
150917
150924
12.000
50
130
Ordering example:
How to order:
Abrasive cap holder shape A
EAN 4007220147139
PCT
= POLICAP® abrasive cap holder
PCT 0510 A/3
0510
= Dia. D x width T [mm]
T
L
A
= Shape cylindrical
3
= Shank dia. S [mm]
D
S
Order No.
EAN
D x T
S x L
Max. speed
4007220
[mm]
[mm]
[RPM]
PCT 0510 A/3
147139
5 x 10
3 x 27
95.000
5
14
PCT 0712 A/3
147146
7 x 12
3 x 25
65.000
5
18
PCT 1015 A/3
147153
10 x 15
3 x 24
45.000
5
24
PCT 1317 A/6
147221
13 x 17
6 x 39
35.000
5
72
PCT 1626 A/6
147238
16 x 26
6 x 39
30.000
5
102
PFERD has based the POLICAP® set tool selec-
Matching holders:
POLICAP® set, shape A
tion on the most common applications.
■■1 piece each of POLICAP® abrasive cap
holder PCT 0510 A, 0712 A, 1015 A, 1317
Contents PCS 110 A:
A and 1626 A
■■5 pcs. each of POLICAP® abrasive caps PC
(grit size 60/150/280)
10 A, 13 A and 16 A
■■10 pcs. each of POLICAP® abrasive caps PC
(grit size 60/150/280)
05 A and 07 A
Order No.
EAN
Dimension
4007220
[mm]
PCS 110 A
355404
180 x 145 x 40
1
250
204 I
53
POLICAP®
POLICAP® Abrasive Caps PC, Abrasive Cap Holder PCT, Shape C
Abrasive: Aluminium oxide A
How to order:
Abrasive caps, shape C
PC
= POLICAP® abrasive caps
Grit size colour code:
05
= Dia. D [mm]
Brown
= Grit size 60 and 80
C
= Shape cylindrical with radius end
Black
= Grit size 150
A
= Aluminium oxide A
D
Red-brown
= Grit size 280
80
= Grit size
Please state required grit size.
Ordering example:
EAN 4007220150931
PC 05 C A 80
Order No.
Grit size
Recom.
speed
60
80
150
280
[RPM]
EAN 4007220
PC 05 C A
-
150931
150948
150955
40.000
50
20
PC 07 C A
150962
-
150979
150986
30.000
50
29
PC 10 C A
150993
-
151006
151013
20.000
50
65
PC 13 C A
151020
-
151037
151044
16.000
50
70
PC 16 C A
151051
-
151068
151075
12.000
50
130
Ordering example:
How to order:
Abrasive cap holder, shape C
EAN 4007220147160
PCT
= POLICAP® abrasive cap holder
T
L
PCT 0511 C/3
0511
= Dia. D x width T mm
C
= Shape cylindrical with radius end
3
= Shank dia. S [mm]
D
S
Order No.
EAN
D x T
S x L
Max. speed
4007220
[mm]
[mm]
[RPM]
PCT 0511 C/3
147160
5 x 11
3 x 26
95.000
5
14
PCT 0713 C/3
147177
7 x 13
3 x 24
65.000
5
18
PCT 1015 C/3
147184
10 x 15
3 x 24
45.000
5
24
PCT 1317 C/6
147245
13 x 17
6 x 39
35.000
5
70
PCT 1626 C/6
147252
16 x 26
6 x 39
30.000
5
99
PFERD has based the POLICAP® set tool selec-
Matching holders:
POLICAP® set, shape C
tion on the most common applications.
■■1 piece each of POLICAP® abrasive cap hold-
er PCT 0511 C, 0713 C, 1015 C, 1317 C
Contents PCS 110 C:
and 1626 C
■■5 pcs. each of POLICAP® abrasive caps PC
(grit size 60/150/280)
10 C, 13  C and 16 C
■■10 pcs. each of POLICAP® abrasive caps PC
(grit size 60/150/280)
05 C and 07 C
Order No.
EAN
Dimension
4007220
[mm]
PCS 110 C
355411
180 x 145 x 40
1
250
54
I
204
POLICAP®
POLICAP® Abrasive Caps PC, Abrasive Cap Holder PCT, Shape G
Abrasive: Aluminium oxide A
How to order:
Abrasive cap, shape G
PC
= POLICAP® abrasive caps
Grit size colour code:
05
= Dia. D [mm]
Brown
= Grit size 60 and 80
G
= Shape cylindrical with pointed
Black
= Grit size 150
cone
Red-brown
= Grit size 280
A
= Aluminium oxide A
D
80
= Grit size
Ordering example:
Please state required grit size.
EAN 4007220151082
PC 05 G A 80
Order No.
Grit size
Recom.
speed
60
80
150
280
[RPM]
EAN 4007220
PC 05 G A
-
151082
151099
151105
40.000
50
20
PC 07 G A
151112
-
151129
151136
30.000
50
29
PC 10 G A
151143
-
151150
151167
20.000
50
45
PC 13 G A
151174
-
151181
151198
16.000
50
60
PC 16 G A
151204
-
151211
151228
12.000
50
105
Ordering example:
How to order:
Abrasive cap holder, shape G
EAN 4007220147207
PCT
= POLICAP® abrasive cap holder
PCT 0713 G/3
0713
= Dia. D x width T mm
T
L
G
= Shape cylindrical with pointed
cone
D
S
3
= Shank dia. S [mm]
Order No.
EAN
D x T
S x L
Max. speed
4007220
[mm]
[mm]
[RPM]
PCT 0511 G/3
147191
5 x 11
3 x 27
95.000
5
14
PCT 0713 G/3
147207
7 x 13
3 x 26
65.000
5
18
PCT 1015 G/3
147214
10 x 15
3 x 26
45.000
5
22
PCT 1317 G/6
147269
13 x 17
6 x 41
35.000
5
68
PCT 1626 G/6
147276
16 x 26
6 x 41
30.000
5
95
PFERD has based the POLICAP® set tool selec-
Matching holders:
POLICAP® set, shape G
tion on the most common applications.
■■1 piece each POLICAP® abrasive cap holder
PCT 0511 G, 0713 G, 1015 G, 1317  G and
Contents PCS 110 G:
1626 G
■■5 pcs. each of POLICAP® abrasive caps PC
(grit size 60/150/280)
10 G, 13  G and 16  G
■■10 pcs. each of POLICAP® abrasive caps PC
(grit size 60/150/280)
05 G and 07 G
Order No.
EAN
Dimension
4007220
[mm]
PCS 110 G
355428
180 x 145 x 40
1
250
204 I
55
POLICAP®
POLICAP® Abrasive Caps PC, Abrasive Cap Holder PCT, Shape L
Abrasive: Aluminium oxide A
How to order:
Abrasive caps, shape L
PC
= POLICAP® abrasive caps
Grit size colour code:
05
= Dia. D [mm]
Brown
= Grit size 60 and 80
L
= Shape tapered
Black
= Grit size 150
A
= Aluminium oxide A
D
Red-brown
= Grit size 280
80
= Grit size
Please state required grit size.
Ordering example:
EAN 4007220151235
PC 05 L A 80
Order No.
Grit size
Recom.
speed
60
80
150
280
[RPM]
EAN 4007220
PC 05 L A
-
151235
151242
151259
40.000
50
27
PC 11 L A
151266
-
151273
151280
20.000
50
91
PC 16 L A
151297
-
151303
151310
12.000
50
145
PC 21 L A
151327
-
151334
151341
9.500
50
255
Ordering example:
How to order:
Abrasive cap holder, shape L
EAN 4007220147283
PCT
= POLICAP® abrasive cap holder
T
L
PCT 0515 L/6
0515
= Dia. D x width T [mm]
L
= Shape tapered
6
= Shank dia. S [mm]
D
S
Order No.
EAN
D x T
S x L
Max. speed
4007220
[mm]
[mm]
[RPM]
PCT 0515 L/6
147283
5 x 15
6 x 40
95.000
5
48
PCT 1125 L/6
147290
11 x 25
6 x 40
40.000
5
79
PCT 1632 L/6
147306
16 x 32
6 x 40
30.000
5
106
PCT 2140 L/6
147313
21 x 40
6 x 40
20.000
5
155
PFERD has based the POLICAP® set tool selec-
Matching holders:
POLICAP® set PCS 650
tion on the most common applications.
■■1 piece each of POLICAP® abrasive cap
holder PCT 0510 A, 0712 A, 1317 A,  1626
Contents PCS 650:
A, 0511 G, 0713 G, 1015 G, 1317 G and
■■10 piece each of POLICAP® abrasive caps PC
1626 G
(grit size 150/280)
16 A and 16  G
■■25 pcs. each of POLICAP® abrasive caps PC
(grit size 150/280)
10 A, 13 A, 10 G  and
13 G
■■50 pcs. each of POLICAP® abrasive caps PC
(grit size 150/280)
05 A, 07 A, 05 G  and  07 G
Order No.
EAN
Dimension
4007220
[mm]
PCS 650
355435
332 x 235 x 50
1
1.000
56
I
204
POLICAP®
POLICAP® Abrasive Cones PCH, Drum Holders PCT
Abrasive: Aluminium oxide A
Ordering example:
POLICAP® abrasive cones
EAN 4007220151471
Colour code system:
PCH 2065 L A 60
T
Brown
= Grit size 60
How to order:
Black
= Grit size 150
D
PCH
= POLICAP® abrasive cone
Red-brown
= Grit size 280
2065
= Dia. D x width T [mm]
L
= Shape tapered
A
= Aluminium oxide A
D
60
= Grit size
Please state required grit size.
T
Order No.
Grit size
Recom.
Suitable matching
speed
arbors
60
150
280
[RPM]
EAN 4007220
PCH 05 L A
151358
151365
151372
12.000
PCT 0585
10
37
PCH 11 L A
151389
151396
-
12.000
PCT 1185
10
65
PCH 16 L A
151419
151426
-
12.000
PCT 1685
10
84
PCH 21 L A
151440
151457
-
12.000
PCT 2185
10
110
PCH 2065 L A
151471
151488
151495
18.500
GK 201463
10
67
PCH 3665 L A
151532
151549
-
13.000
GK 362260
10
120
Ordering example:
How to order:
POLICAP® rubber abrasive cone holders
EAN 4007220147320
PCT
= POLICAP® rubber abrasive cone
PCT
PCT 0585 L/6
holder
T
L
0585
= Dia. D x width T [mm]
L
= Shape tapered
6
= Shank dia. S [mm]
D
S
Order No.
EAN
D x T
S x L
Max. speed
4007220
[mm]
[mm]
[RPM]
PCT 0585 L/6
147320
8 x 85
6 x 40
20.000
5
100
PCT 1185 L/6
147337
13 x 85
6 x 40
15.000
5
170
PCT 1685 L/6
147344
18 x 85
6 x 40
13.000
5
250
PCT 2185 L/6
147351
23 x 85
6 x 40
12.000
5
350
Rubber Drum Holders
Ordering example:
How to order:
POLICAP® rubber drum holders GK
EAN 4007220147078
GK
= POLICAP® rubber abrasive cone
T
L
GK 201463/6
holder
201463
= Dia. D x width small dia. J x
width T [mm]
S
6
= Shank dia. S [mm]
D
J
Order No.
EAN
D x J x T
S x L
Max. speed
Minimum
4007220
[mm]
[mm]
[RPM]
speed
[RPM]
Conical type
GK 201463/6
147078
20 x 14 x 63
6 x 37
26.000
19.000
5
190
GK 362260/6
147092
36 x 22 x 60
6 x 40
15.900
10.000
5
370
204 I
57

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