Polishing Tools
General Information
PFERD offers an extensive range of polishing
Application examples
tools in diverse shapes and diameters.
■■Preliminary and high-gloss polishing of injec-
tion moulding tools for plastic parts.
Our range consists essentially of two types:
■■High-gloss polishing of stainless steel com-
■■Felt tools, used mainly for high-gloss polish-
ponents (INOX).
ing work.
■■Preliminary polishing of fittings.
■■Felt tools with metal inserts, provide higher
■■Polishing of tungsten carbide cutting blades.
stock removal rates and designed mainly for
pre-polishing with diamond grinding pastes.
Recommendations for use
The programme contains four different types
■■Felt tools perform best at the recommended
of cloth ring:
cutting speed of 5-10 m/s, where the
■■Sisal cloth (ST)
optimum balance between stock removal,
■■Hard cloth (TH)
surface finishing quality, workpiece tem-
■■Soft cloth (TW)
perature loads and tool wear is achieved.
■■Flannel (FL)
■■Felt tools are used in combination with dia-
mond polishing pastes and polishing paste
Advantages
bars. If the polishing paste is changed, the
polishing tool must also be changed.
■■The broad diversity of shapes and diameters
■■Cloth rings are used with polishing pastes
permits polishing of complex workpiece
for preliminary and high-gloss polishing.
geometries.
■■PFERD felt tools can be profiled as required.
Safety note
For safety reasons, it is imperative to remain
within the stated RPM limit at all times.
Safety recommendations
= Wear eye protection!
= Wear hearing protection!
= Wear a respirator!
= Read the instructions!
Cutting speed
100.000
for felt tools and cloth rings
75.000
60.000
In this diagram, the cutting speeds are repre-
50.000
sented using blue diagonal lines. The vertical
line representing the tool dia. meets the given
40.000
35.000
cutting speed (diagonals). From its point of
30.000
intersection proceed horizontally to the left
25.000
margin where you will find the corresponding
20.000
rotational speed [RPM] of the felt tools, cloth
rings and machine.
15.000
Example
10.000
FK ZYA 2530/6 ST-BO
7.500
Cutting speed: 5-10 m/s
Speed range: 3.800-7.600 RPM
6.000
5.000
Example
4.000
TR 10010 ST/10
3.000
Cutting speed: 10-15 m/s
2.500
Speed range: 1.900-2.850 RPM
2.000
1.500
1.000
750
600
500
400
6
8
10
12
15
20
25
30
45
60
80
100
125
150
Tool diameter D [mm]
104 I 204
Polishing Tools
Felt Points
The ZYA style (cylindrical) mounted felt points
Ordering example:
Shape ZYA
are mainly used peripherally. The ST-BO type
EAN 4007220295243
with centre hole is suitable particularly for
FK ZYA 0610/3
T
L2
face-down polishing.
How to order:
FK
= Felt point
Felt points with metal inserts provide increased
D
Sd
ZYA
= Shape cylindrical
stock removal in pre-polishing with diamond
1520
= Dia. D x width T [mm]
polishing pastes.
6
= Shank dia. Sd [mm]
Order No.
EAN
D x T
Sd x L2
Recom.
Max. speed
4007220
[mm]
[mm]
speed
[RPM]
[RPM]
Shank ø 3 mm
FK ZYA 0610/3
295243
6 x 10
3 x 40
16.000
- 32.000
100.000
10
35
FK ZYA 0810/3
295250
8 x 10
3 x 40
12.000
- 24.000
75.000
10
36
FK ZYA 1014/3
153871
10 x 14
3 x 40
10.000
- 20.000
61.000
10
39
FK ZYA 1014/3 MS
295304
10 x 14
3 x 40
10.000
- 20.000
61.000
10
39
Shank ø 6 mm
FK ZYA 1014/6
153772
10 x 14
6 x 40
10.000
- 20.000
61.000
10
134
FK ZYA 1520/6 ST-BO
294727
15 x 20
6 x 40
6.000
- 12.000
41.000
10
155
FK ZYA 2025/6 ST-BO
153802
20 x 25
6 x 40
5.000
- 10.000
30.500
10
215
FK ZYA 2530/6 ST-BO
153888
25 x 30
6 x 40
4.000
- 8.000
24.400
10
245
FK ZYA 1520/6 MS ST-BO
295311
15 x 20
6 x 40
6.000
- 12.000
41.000
10
155
FK ZYA 2025/6 MS ST-BO
295328
20 x 25
6 x 40
5.000
- 10.000
30.500
10
215
FK ZYA 2530/6 MS ST-BO
295335
25 x 30
6 x 40
4.000
- 8.000
24.400
10
245
The SPK (conical pointed) style is preferred for
How to order:
Shape SPK
work on radii and contours.
FK
= Felt point
SPK
= Shape conical pointed
T
L2
Ordering example:
2025
= Dia. D x width T [mm]
EAN 4007220294734
6
= Shank dia. Sd [mm]
FK SPK 2025/6
D
Sd
Order No.
EAN
D x T
Sd x L2
Recom.
Max. speed
4007220
[mm]
[mm]
speed
[RPM]
[RPM]
Shank ø 3 mm
FK SPK 0812/3
295267
8 x 12
3 x 40
12.000
- 24.000
75.000
10
36
FK SPK 1018/3
153925
10 x 18
3 x 40
10.000
- 20.000
61.000
10
39
FK SPK 1218/3
295274
12 x 18
3 x 40
8.000
- 16.000
51.000
10
40
Shank ø 6 mm
FK SPK 1018/6
153796
10 x 18
6 x 40
10.000
- 20.000
61.000
10
135
FK SPK 1520/6
153932
15 x 20
6 x 40
6.000
- 12.000
41.000
10
155
FK SPK 1530/6
153949
15 x 30
6 x 40
6.000
- 12.000
41.000
10
185
FK SPK 2025/6
294734
20 x 25
6 x 40
5.000
- 10.000
30.500
10
215
KEL type (conical with radius end) felt points
How to order:
Shape KEL
are employed chiefly for work in radius areas.
FK
= Felt point
T
L2
KEL
= Shape conical with radius end
Ordering example:
2025
= Dia. D x width T [mm]
EAN 4007220153956
6
= Shank dia. Sd [mm]
FK KEL 2025/6
D
Sd
Order No.
EAN
D x T
Sd x L2
Recom.
Max. speed
4007220
[mm]
[mm]
speed
[RPM]
[RPM]
FK KEL 1520/6
294741
15 x 20
6 x 40
6.000
- 12.000
41.000
10
155
FK KEL 2025/6
153956
20 x 25
6 x 40
5.000
- 10.000
30.500
10
215
FK KEL 2530/6
153819
25 x 30
6 x 40
4.000
- 8.000
24.400
10
245
FK KEL 3035/6
153826
30 x 35
6 x 40
3.000
- 6.000
20.000
10
305
204 I
105
Polishing Tools
Felt Points
WRC style felt points (cylindrical with radius
How to order:
Shape WRC
end) are the tool of choice for minor concave
FK
= Felt point
and convex contours.
WRC
= Shape cylindrical with radius end
T
L2
2025
= Dia. D x T width [mm]
Ordering example:
6
= Shank dia. Sd [mm]
EAN 4007220153901
D
Sd
FK WRC 2025/6
Order No.
EAN
D x T
Sd x L2
Recom.
Max. speed
4007220
[mm]
[mm]
speed
[RPM]
[RPM]
Shank ø 3 mm
FK WRC 0812/3
295281
8 x 12
3 x 40
12.000
- 24.000
75.000
10
36
FK WRC 1014/3
295298
10 x 14
3 x 40
10.000
- 20.000
61.000
10
39
Shank ø 6 mm
FK WRC 1520/6
153895
15 x 20
6 x 40
6.000
- 12.000
41.000
10
155
FK WRC 2025/6
153901
20 x 25
6 x 40
5.000
- 10.000
30.500
10
215
FK WRC 2530/6
153918
25 x 30
6 x 40
4.000
- 8.000
24.400
10
245
The TRE (oval) shape is mainly used for work
How to order:
Shape TRE
on small radii.
FK
= Felt point
TRE
= Shape oval
T
L2
Ordering example:
1014
= Dia. D x width T [mm]
EAN 4007220153789
6
= Shank dia. Sd [mm]
FK TRE 1014/6
D
Sd
Order No.
EAN
D x T
Sd x L2
Recom.
Max. speed
4007220
[mm]
[mm]
speed
[RPM]
[RPM]
FK TRE 1014/6
153789
10 x 14
6 x 40
10.000
- 20.000
61.000
10
134
WKN (inverted cone) shaped points are used
How to order:
Shape WKN
chiefly for work on interior angles.
FK
= Felt point
WKN
= Shape inverted cone
T
L2
Ordering example:
2016
= Dia. D x width T [mm]
EAN 4007220294758
6
= Shank dia. Sd [mm]
FK WKN 2016/6
D
Sd
Order No.
EAN
D x T
Sd x L2
Recom.
Max. speed
4007220
[mm]
[mm]
speed
[RPM]
[RPM]
FK WKN 2016/6
294758
20 x 16
6 x 40
5.000
- 10.000
30.500
10
185
106 I 204
Polishing Tools
Felt Wheels
Felt wheels are normally used for polishing
Ordering example:
Felt wheels
with the peripheral surface.
EAN 4007220295359
FK SC 10020/10 MS
Felt wheels with metal inserts provide in-
How to order:
creased stock removal in pre-polishing with
FK SC
= Felt
diamond abrasive pastes.
SC
= Wheel
Ordering note:
10020
= Dia. x width [mm]
Please order arbor separately.
10
= Centre hole dia. H [mm]
MS
= Metall insert (brass)
Order No.
EAN
Dia. D
Width
H
Recom.
Max.
Suitable
4007220
[mm]
T
[mm]
speed
speed
matching arbors
[mm]
[RPM]
[RPM]
FK SC 3007/6
153864
30
7
6
3.000
- 6.000
20.000
BO 6/6 3-10
5
20
FK SC 4509/6
153840
45
9
6
2.000
- 4.000
13.500
BO 6/6 3-10
5
57
FK SC 6010/6
297605
60
10
6
1.500
- 3.000
10.000
BO 6/6 3-10
5
133
FK SC 8010/10
154069
80
10
10
1.000
- 2.000
7.500
BO 8/10 6-20
5
185
FK SC 10020/10
297612
100
20
10
900 - 1.800
6.100
BO 8/10 6-20
1
142
FK SC 12520/20
297629
125
20
20
750 - 1.500
4.900
BO 12/20 10-50, BO MK 1/20 10-50
1
196
FK SC 15025/20
297636
150
25
20
600 - 1.200
4.000
BO 12/20 10-50, BO MK 1/20 10-50
1
360
FK SC 20030/20
297643
200
30
20
500 - 1.000
3.000
BO 12/20 10-50, BO MK 1/20 10-50
1
615
FK SC 8010/10 MS
295342
80
10
10
1.000
- 2.000
7.500
BO 8/10 6-20
5
185
FK SC 10020/10 MS
295359
100
20
10
900 - 1.800
6.100
BO 8/10 6-20
1
142
FK SC 12520/20 MS
295366
125
20
20
750 - 1.500
4.900
BO 12/20 10-50, MK 1/20 10-50
1
196
Arbors
Re-usable arbor for felt wheels.
Explanation of the code system:
Arbors
S  = Shank diameter [mm]
These arbors reduce set-up times significantly.
L
= Shank length [mm]
Tools can be changed without removing the
BO 6/6 3-10
arbor from the machine spindle.
BO 8/10 6-20
BO 12/20 10-50
BO MK 1/20 10-50
Order No.
EAN
Suitable for
S x L
Clamping
4007220
centre hole
[mm]
width
[mm]
[mm]
BO 6/6 3-10
297650
6
6 x 25
3-10
1
38
BO 8/10 6-20
297667
10
8 x 30
6-20
1
88
BO 12/20 10-50
297674
20
12 x 35
10-50
1
360
BO MK 1/20 10-50
297681
20
-
10-50
1
370
204 I
107
Polishing Tools
Cloth Rings
Cloth rings are used with polishing pastes for
■■High-gloss polishing of all metals, cloth
Cloth rings
preliminary and high-gloss polishing.
rings TW or FL with polishing paste PP 4
HGP
For very smooth finishes it may be recom-
■■High-gloss polishing of plastics, cloth rings
mended to use several, or even all, types in
TW or FL with polishing paste PP 5 HGP K
succession.
Recommended cutting speed:
These tools are available in four types:
TW and FL 5 - 15 m/s
ST sisal fabric
= pre-polishing
ST and TH 10-15 m/s
TH hard cloth
= pre-polishing
Ordering note:
TW soft cloth
= high-gloss polishing
Please order arbors separately.
FL flannel
= high-gloss polishing
TR 12510, version ST (sisal cloth): 10 mm
Recommendation for use:
centre hole dia. (25,4/hexagonal, arbor FR/
■■Pre-polishing of steel or stainless steel, cloth
VR 12/25,4)
ring ST or TH with polishing paste
Ordering example:
PP 1 VP Fe
EAN 4007220294185
■■Pre-polishing of aluminium or brass, cloth
TR 12510-20 TW
ring ST or TH with polishing paste
PP 2 VP MS
How to order:
■■Pre-polishing of non-ferrous metals, cloth
TR
= Cloth ring
ring ST or TH with polishing paste
12510
= Dia. x in use width [mm]
PP 3 VP NE
20
= Centre hole dia. H [mm]
TW
= Soft cloth
Please state required design.
Order No.
Type
Dia.
H
Useful
Recom.
Max.
Suitable
D
[mm]
width
speed
speed
matching arbors
FL
ST
TH
TW
[mm]
[mm]
[RPM]
[RPM]
Flannel
Sisal
Hard
Soft
fabric
cloth
cloth
EAN 4007220
TR 5010-6
804339
-
804315
804322
50
6
10
3.800
12.000
BO 6/6 3-10
5
230
TR 8010-10
294116
294086
294093
294109
80
10
10
2.500
7.500
BO 8/10 6-20
5
285
TR 10010-10
294154
294123
294130
294147
100
10
10
1.900
6.100
BO 8/10 6-20
5
485
BO 12/20 10-50,
TR 12510-20
294192
294161
294178
294185
125
20
10
1.300
4.900
5
694
BO MK 1/20 10-50
BO 12/20 10-50,
TR 15010-20
294239
294208
294215
294222
150
20
10
1.250
4.000
5
1.070
BO MK 1/20 10-50
BO 12/20 10-50,
TR 20010-20
294277
294246
294253
294260
200
20
10
950
3.000
5
1.810
BO MK 1/20 10-50
Arbors
Re-usable arbor for cloth rings.
Explanation of the code system:
Arbors
S = Shank diameter [mm]
These arbors reduce set-up times significantly.
L = Shank length [mm]
BO 6/6 3-10
Tools can be changed without removing the
arbor from the machine spindle.
BO 8/10 6-20
BO 12/20 10-50
BO MK 1/20 10-50
Order No.
EAN
Suitable for
S x L
Clamping
4007220
centre hole
[mm]
width
[mm]
[mm]
BO 6/6 3-10
297650
6
6 x 25
3-10
1
38
BO 8/10 6-20
297667
10
8 x 30
6-20
1
88
BO 12/20 10-50
297674
20
12 x 35
10-50
1
360
BO MK 1/20 10-50
297681
20
-
10-50
1
370
108 I 204

Program

PFERD sajam 2016

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